Project: FloMoSlingTSi   -  
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Builder Name:Aaron Garinger   -  
Project:   The Airplane Factory - Sling TSi
Total Hours:1128
Total Flight Time:
Start/Last Date:Dec 01, 2019 - No Finish Date
Engine:Rotax 915iS
Propeller:Airmaster Constant Speed Prop
Panel:Garmin
 
Friendly URL: https://eaabuilderslog.org?s=FloMoSlingTSi

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May 17, 2024     Alt Static Switch - (4 hours)       Category: Fuselage
Made a small bracket to attach the alternate static switch behind the panel where it can be reached.

Modified the lower inside skin to accommodate the support angle brace used for the avionics tray.

Final placement and riveting of the support brackets for the center one inch heat tubes in the center channel.


 
May 16, 2024     Misc Inside Fuselage - (4 hours)       Category: Fuselage
Installed the backseat strengthening channel and rear seat support channel. On the rear seat support channel I removed a small amount of material on the lower legs and put some edge protection where it pushes out the rudder cable housing to prevent any chaffing from vibration.

Continued the securing of wire runs and determining the routing for installing the headphone/limo jacks in the center console. Riveted part of the center console to determine flap motor clearance.


 
May 15, 2024     Securing Wires - (3 hours)       Category: Avionics
Misc securing of various wire runs and edge protection inside the fuselage.


 
May 11, 2024     Panel & Avionics Install (Midwest Panel Builders) - (50 hours)       Category: Avionics
Steve and Adam from Midwest Panel Builders (MWPB) came onsite for the installation process. This was by far the best decision I have made on my project. With their expertise and pre-work done on the wiring harness, avionics shelf and repeatable processes they provide it made for an extremely productive three days. I want to thank Steve and Adam for all of the hard work and the final result which is more than I expected.

Two new features from MWPB that were installed included the flush panel backlighting and the intelligent boost pump system with the fuel pumps in the wing roots. The backlighting uses a small transformer and a unique process to light up the panel at night. I choose to have mine linked to the nav light switch so it only does the backlighting when nav lights are on (https://www.youtube.com/watch?v=A2RQjalsGuY). To prevent fuel vapor lock the boost pump system helps ensure fuel line pressure and works in conjunction with the firewall Rotax fuel pumps (https://www.youtube.com/watch?v=7pdvVVJbmzQ). Also installed was the new Garmin GHA 15 height advisor antenna for AGL reference.

Cut the glareshield so the panel would fit correctly - MWPB includes a cutout template that you cleco on that allows for perfect notching out around all of the panel items. The process was to use a dremel cutoff wheel for the big stuff, a large drum sanding wheel for most of it and a small cutting wheel for the small corners.
Installed com1, com2, gps, XM, GHA 15 and transponder antennas
Installed nav/strobe & beacon lights
Installed ELT
Installed LEMO and standard headset jacks for all four seats
Installed overhead front/rear lights
Installed pitot/aoa/static lines in panel with an extra static line T to connect an alt static switch to
Installed fuel boost pumps in wings and modified fuel selector for logic board
Installed trim motor connectors
Installed beacon connectors
Connected engine to Rotax ECU
Installed battery and battery contactor/shunt
Added circuit breaker box to firewall in addition to usage of VPX system. For example, two 12v power plugs and the rear seat USB C jack was added to a 15amp circuit on this breaker.
Extended the heater wire to reach the panel
Shortened the heater control wire and installed it
Installed the stick wire connector below the stick assembly and tested both grips which worked great. Need to get a smaller connector for the Tosten grips to fit my older Sling stick diameter for final install.
Cleaned up and secured wire runs
Installed G3X Touch, G5, navigator, autopilot and prop controller.

On the third day, powered up the system and tested all of the integration to make sure everything was working. The tail was on but the wings were still on the stand so we wheeled the wings to each side to plug in and test equipment one side at a time. After a few minor troubleshooting and resolutions steps, everything is working beautifully. The battery has an attachment for combo trickle charger/power source for hanger flying of the electronics so I will be playing with the G3X Touch system over the coming weeks/months.


 
May 06, 2024     Avionics Install Prep - (4 hours)       Category: Fuselage
Moved all of the panel/avionics equipment to the airport in preparation for Midwest Panel Builders visit for the install. Rearranged tools, tables and the plane to ensure easy access to everything and did a final cleanup.

Installed the horizontal stabilizer permanently.


 
May 05, 2024     Fuel Bulkhead Inside Skins - (2 hours)       Category: Fuselage
On both sides, the inside skin was preventing easy access to the fuel fittings so I decided to do cutouts in the the skin for access. This will provide much easier access to the fittings in the future if needed.


 
May 01, 2024     Trim Motor - (3 hours)       Category: Fuselage
Installed hardware onto trim motor and then installed in elevator.


 
Apr 30, 2024     Empennage Additions - (4 hours)       Category: Fuselage
Transported elevator to the airport from garage. Fitted the horizontal stabilizer.

More superfill work on wing rivets.


 
Apr 29, 2024     Rivet Filling - (4 hours) Category: Fuselage
More rivet filling on wings
 
Apr 28, 2024     Rivet Filling - (5 hours) Category: Fuselage
More filling wing rivets with superfill.
 


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